In today's expensive cost, many enterprises in order to solve the storage rate of flat warehouse, for some large land, low efficiency problems, the enterprise leaders began to consider the development and construction of automatic three-dimensional warehouse to realize intelligent factory, in order to reduce operating costs.

Project introduction: The automatic three-dimensional warehouse of an aluminum profile extrusion mold factory recently contracted by Dingli Intelligence is mainly used to access the mold of aluminum profile extrusion production line, effectively improve the utilization rate of storage space, reduce land use, efficient, accurate, reduce labor intensity of workers, automatic operation, information management, etc.
Enterprise background: The company is a construction research and development, design and production base of aluminum alloy profiles and industrial profiles, with the output of 136,000 tons.There are more than 3,000 product varieties.The company has 36 extrusion automatic production lines, in the past inventory of more than 30,000 sets of molds.The maximum daily amount of storage is 1,038 sets.Because before the renovation is an ordinary flat library.Storage and handling is only possible by forklift truck or by manual means.With the continuous expansion of the company's business, the production scale and product varieties are also more and more, the warehouse utilization rate is less and less, the work efficiency is also lower and lower, the storage has reached the storage bottleneck.Therefore, through the unanimous discussion of the leadership of the enterprise decided to transform the warehouse and use aluminum profile extrusion mold enterprise automatic three-dimensional warehouse solution to eliminate these problems.

Customer use conditions and construction conditions
1. Inventory requirements: the inventory quantity is greater than 63,060 sets of molds.
2. Warehouse entry and exit throughput requirements
The maximum daily output of 36 extrusion production lines is 460 tons, and the average of each machine needs more than 40 sets of molds per day. Then the whole workshop needs to supply more than 1600 sets of molds every day. Except that a few sets of molds need to be used continuously due to production, all the molds required for extrusion production are supplied by the automatic three-dimensional warehouse.According to the mold automatic warehouse every day, storage work for 10 hours to calculate, arrange the mold at night, during the day at 5 am to supply the mold, 5 PM for the extrusion of the mold, every hour to leave the mold for 160010=160 sets.

Warehousing capacity: The used molds should be cooked and repaired before storage for backup, so the mold storage operation is arranged at night, and the storage capacity is 160 sets / hour.
Delivery capacity: Considering that the molds are concentrated in the day, and there will be warehouse return after delivery, the design delivery speed should be greater than the actual output of 160 sets / hour to meet the production demand.
According to the above understanding, considering the further increase of the inventory capacity, the maximum output of the mold and the storage capacity of the mold are designed according to 250 sets per hour, which can meet the actual production needs.